Thermal Building Supply Blog

Why Polyisocyanurate Might Not Be Your Preferred Insulation Solution

Written by Thermal Building Supply | Aug 17, 2023 12:15:00 PM

When it comes to selecting the right insulation for your home or commercial building, various factors come into play. Polyisocyanurate, commonly known as polyiso insulation, is one of the popular options on the market. While it boasts several benefits, it's important to be aware of its potential downsides before making a decision. In this article, we'll delve into the drawbacks of polyisocyanurate insulation, ensuring you're equipped with all the necessary information for a well-informed choice.

Higher Cost. One of the most significant downsides of polyisocyanurate insulation is its higher upfront cost compared to other insulation materials. The manufacturing process and the use of specific chemicals contribute to its elevated price point. While it does offer good thermal performance, the increased initial investment might deter some homeowners or project managers with tight budgets.

Sensitivity to Temperature Fluctuations. Polyisocyanurate insulation can exhibit a sensitivity to temperature changes during its installation and over time. When exposed to high temperatures, the insulation's R-value (thermal resistance) might decrease. This can potentially compromise its effectiveness in maintaining energy efficiency and temperature regulation in the long run.

R-value that Degrades Over Time. One of the selling points for polyisocyanurate is its high r-value rating. However, it’s critical to know that the r-value of Polyisocyanurate is not static- it degrades over time. One year out, three years out, five years out? The value may be down by a huge percentage, unlike other options (such as ThermalTight products, which hold their r-value consistently over time).  

Reduced Longevity in Certain Conditions. Polyisocyanurate insulation has been known to experience reduced longevity when subjected to certain environmental conditions. Exposure to moisture and high humidity levels can lead to a decrease in its insulation properties over time. In scenarios where the insulation becomes wet, its performance can degrade, leading to potential structural issues and energy inefficiency.

Environmental Concerns. Polyisocyanurate insulation can raise environmental concerns due to the chemicals involved in its production. The blowing agents used in its manufacturing process can contribute to greenhouse gas emissions, which have environmental implications. Additionally, disposing of polyiso insulation at the end of its life cycle might present challenges, as some recycling facilities may not readily accept it.

Limited Fire Resistance. While polyisocyanurate insulation does possess fire-resistant properties, it may not offer the same level of fire resistance as other insulation materials like mineral wool or fiberglass. In applications where fire safety is a primary concern, alternative insulation options might be more suitable.

Ultimately, the choice of insulation should align with your specific needs, budget, and project requirements. It's recommended to consult with insulation professionals, contractors, and experts to determine the best insulation material that not only meets your energy efficiency goals but also addresses any potential drawbacks that could impact the long-term performance and sustainability of your building.

By weighing the pros and cons of polyisocyanurate insulation, you'll be better equipped to make an informed decision that ensures comfort, energy efficiency, and environmental responsibility for your space. Feel free to reach out to our team here at Thermal Building Supply for more information about the best insulation solutions for your projects.